Solvent Based Coating Services
At National Coating Corporation, we provide solvent-based coating services, applying solvent-based coatings to foam, paper, woven fabrics, non-wovens and film substrates using knife coating or saturation techniques. National Coating Corporation is one of a small number of converters able to offer these services.
We have major investments in capital equipment for VOC incineration, which allows us to process and handle solvents while meeting current and future EPA standards. Our investment in these standards allows you to make assurances to stock-holders, customers and regulators that your products are manufactured in compliance with environmental standards
Equipped with five solvent-based coating lines, we handle coating, slitting, and sheeting of substrates up to 80 in width. Solvent-based coatings can be applied on substrates that weigh up to 60 oz per square yard. All coated substrates are subject to inspection and other tests to check physical as well as performance properties. We also perform other client-specified tests on request. Multi-point temperature recorders, speed controls, and tension recorders at our facility ensure process controls are in place for quality results. Gamma and beta gauges are also available to monitor results.
A majority of our success stems from repeat business based on orders from satisfied customers who feel we can do the job better and at lower costs than they can do for themselves.
Warehousing of finished goods and JIT delivery services are also offered.
Company Advantages · Specifications · Quality Policy and Standards · Processed Goods · Additional Information
|Competitive or Better Prices||National Coating's years of experience and specialized, modern facilities allow us to custom treat at very attractive prices. As a result, most of our work is repeat business based on orders from satisfied customers who feel we can do the job better and at lower costs than they can do for themselves.|
|No Minimum Quantities||National Coating will treat any size order. Service is our business and small orders are handled just as efficiently and economically as our larger orders.|
|Fast Turnaround||National Coating can complete and ship orders on extremely short time cycles, making your own scheduling that much easier.|
|Trial Runs||When appropriate, National Coating will carry out trial runs at a nominal minimum charge. Such trial runs have proven to be a worthwhile investment, your best assurance that we can do the job to your specifications, and that the finished material is suitable for the application you have in mind.|
|Private Labeling||.National Coating is organized to package your product with your label and drop ship to your customers at no additional cost to you. National Coating's business is based on repeat orders from our satisfied customers. Because we are a specialized treater and converter, many of our customers look to us as if we were an in-house operation and a better alternative for controlling costs.|
Back to top
Nonwovens (Wet and Air Laid)
|Process Parameters||Substrate widths up to 80"|
Substrate weights from 1 ounce to 60 ounces per square yard
|Equipment List||(3) 2-zone 100' Gas Fired Ovens|
(2) 4-zone 120' Gas Fired Ovens
5 Coating Lines
Tenter Frame Drying
|Facilities||70,000 Square Foot Coating and Saturation Facility|
Product Test Lab
|Production Volumes||Custom Treat Any Size Order|
|Environmental System||Equipment for VOC Incineration to Meet Current and Future EPA Standards|
|Additional Services||Just In Time Delivery|
Back to top
Quality Policy and Standards
|Quality Certifications||ISO 9001-2000|
|Quality Policy||It is the policy of National Coating Corporation to supply our customers with products and services that meet their requirements and expectations.|
- Reliable processes which meet our customer's quality and delivery requirements
- Open communication channels within National Coating and with our customers and suppliers
- Continuous improvement in all business activities
- An environment of employee involvement, motivation and training
- The actual quality requirements are determined, on a case-by-case basis with each customer so that they are appropriate for the individual material, its use and application. This can include everything from 100% visual inspection of substrates to a wide range of testing of physical and performance properties.
- We have state-of-the-art monitoring and control equipment such as Gamma and Beta gauges for controlling coated basis weight, multi-point temperature recorders, speed controls and tension recorders. We generate SPC data on all critical properties, maintain a comprehensive record keeping and sample retention program, and provide certification on request.
Back to top
|Carbon Fabric||Treated for use in fuel cells and automotive applications.|
|Kraft Paper||Impregnated with phenolic resins for paint rollertubes, and othertubes requiring resintreated paper. National coating has also treated kraft paper for use in the building and furniture industries.|
|Gasket Materials||Including release and adhesive treated for automotive, marine and off-road vehicles and equipment.|
|Friction Media||Treated with phenolic resins for use in clutch facings, brake linings, and other laminating applications.|
|Non-woven Specialties||Specialties treated with applicable resins for air, hydraulic, and oil filters.|
|Woven Glass and Cloth||Saturated or coated to your specifications in applications such as textile equipment and printed circuit boards.|
|Glass Mat||Saturated or coated for the roofing, flooring and wall paper industries.|
|Cotton and Paper||Saturated with phenolic epoxy or polyester resins for the laminating industry.|
Back to top
Woven Glass and Cloth
|R & D Partnership||Our technical staff is a resource to our customer base, and the overwhelming majority of our contracts involve product development partnerships that determine coating chemistry formulations, processing techniques, performance and quality testing procedures and parameters.|
Back to top